Barrel blanks
COLD FORGING of RIFLE BARRELS
Forging Machine
Our hammer forging process is based on the GFM machines. These machines are known as radial forgers because the hammers move in linear, radial lines as shown in Figure 1. This forging technology was developed in Germany prior to World War II and continued after the war by GFM of Steyr, Austria.
Material of barrel
For cold forging of rifle barrels it is recommended to use a highly pure material. In order to achieve a material of such a pure degree it is normally re-melted once or twice in an electric furnace and then vacuum degassed. Impurities in steel have a negative influence on the deformation characteristics during cold forging.
Common barrel materials:
- 32 Cr Mo V 1210
- 21 Cr Mo V 511
- 42 Cr Mo 4
- 14 Ni Cr 14
- 50 Cr V 4
Heat treatment
The material strength of the barrel blank lies between 750 and 1050 N/mm2.
After cold forging normally the strength of the barrel material increases by approximately 10%
After forging the barrel should again be stress relieved to make sure that during further processing no stress can be released which would negatively influence shooting accuracy.
An addition heat treatment (quenching) according special costumer demand is possible.
Available calibers
Caliber
|
Bore mm
|
Groove/Choke mm |
Twist mm |
Bore In |
Groove /Choke In |
Twist In |
Outher shapes |
| r.4,5 |
4,44 |
4,60 |
450 |
0,175 |
0,181 |
17,7 |
H |
| r.5,5 |
5,44 |
5,60 |
450 |
0,214 |
0,220 |
17,7 |
H |
| 6,35 |
6,17 |
6,35 |
254 |
0,243 |
0,250 |
10,0 |
C |
| 7,65 Brow. |
7,65 |
7,82 |
250 |
0,301 |
0,308 |
9,8 |
E |
| 9 mm Lug |
8,82 |
9,02 |
250 |
0,347 |
0,355 |
9,8 |
E |
|
9 mm Brow
|
8,84 |
9,04 |
250 |
0,348 |
0,356 |
9,8 |
E |
| .40 S&W |
9,91 |
10,17 |
406 |
0,390 |
0,400 |
16,0 |
F |
| .45 AUTO |
11,23 |
11,43 |
406 |
0,442 |
0,450 |
16,0 |
F |
| 17 Rem |
4,27 |
4,37 |
229 |
0,168 |
0,172 |
9,0 |
A |
| 17 HMR |
4,27 |
4,37 |
229 |
0,168 |
0,172 |
9,0 |
A |
| .204 Ruger |
5,08 |
5,18 |
305 |
0,200 |
0,204 |
12,0 |
B |
| 22LR |
5,38 |
5,58 |
406 |
0,212 |
0,220 |
16,0 |
A |
|
22 Hornet
|
5,51 |
5,64 |
406 |
0,217 |
0,222 |
16,0 |
B |
| 5,56 × 45 mm |
5,56 |
5,69 |
178 |
0,219 |
0,224 |
7,0 |
B |
| 22WMR |
5,56 |
5,69 |
406 |
0,219 |
0,224 |
16,0 |
A |
| 223 Rem |
5,56 |
5,69 |
305 |
0,219 |
0,224 |
12,0 |
B |
|
221 Rem
|
5,56 |
5,69 |
305 |
0,219 |
0,224 |
12,0 |
B |
| 222 Rem |
5,56 |
5,69 |
356 |
0,219 |
0,224 |
14,0 |
B |
| 22-250 |
5,56 |
5,69 |
356 |
0,219 |
0,224 |
14,0 |
B |
| 243 Win |
6,02 |
6,17 |
254 |
0,237 |
0,243 |
10,0 |
C |
| 6,5 x 57R |
6,45 |
6,70 |
260 |
0,254 |
0,264 |
10,2 |
C |
|
6,5x55SE
|
6,50 |
6,73 |
220 |
0,256 |
0,265 |
8,7 |
C |
| 270 Win |
6,86 |
7,04 |
254 |
0,270 |
0,277 |
10,0 |
C |
| 7x64 |
6,98 |
7,24 |
220 |
0,275 |
0,285 |
8,7 |
C |
|
7x57R
|
6,98 |
7,24 |
220 |
0,275 |
0,285 |
8,7 |
C |
| 7x57 |
6,98 |
7,24 |
220 |
0,275 |
0,285 |
8,7 |
C |
| 7x65R |
6,98 |
7,24 |
220 |
0,275 |
0,285 |
8,7 |
C |
|
7mm Rem Mag
|
7,04 |
7,21 |
241 |
0,277 |
0,284 |
9,5 |
D |
| 300 Win Mag |
7,62 |
7,82 |
254 |
0,300 |
0,308 |
10,0 |
D |
| 30-06 Sprg. |
7,62 |
7,82 |
254 |
0,300 |
0,308 |
10,0 |
C |
| 308 Win |
7,62 |
7,82 |
305 |
0,300 |
0,308 |
12,0 |
C |
| 7.62x39 |
7,62 |
7,92 |
240 |
0,300 |
0,312 |
9,4 |
C |
| 300 WSM |
7,62 |
7,82 |
254 |
0,300 |
0,308 |
10,0 |
D |
| 8 x 57 IS |
7,89 |
8,20 |
240 |
0,311 |
0,323 |
9,4 |
D |
| 9.3x62 |
9,00 |
9,28 |
360 |
0,354 |
0,365 |
14,2 |
D |
| 9,3x74R |
9,00 |
9,28 |
360 |
0,354 |
0,365 |
14,2 |
D |
| 375H&H |
9,30 |
9,55 |
305 |
0,366 |
0,376 |
12,0 |
D |
| 416 Rem Mag |
10,36 |
10,57 |
356 |
0,408 |
0,416 |
14,0 |
D |
| 416 Rigby |
10,36 |
10,57 |
420 |
0,408 |
0,416 |
16,5 |
D |
| 458 Win Mag |
11,43 |
11,63 |
356 |
0,450 |
0,458 |
14,0 |
D |
| 458 Lot |
11,43 |
11,63 |
356 |
0,450 |
0,458 |
14,0 |
D |
| shotgun gauge 12 |
18,30 |
0,00 |
0 |
0,720 |
0,000 |
0,0 |
I |
| shotgun gauge 12 -choke 17,4 |
18,30 |
17,40 |
0 |
0,720 |
0,685 |
0,0 |
I |
| shotgun gauge 12 -choke 17,6 |
18,30 |
17,60 |
0 |
0,720 |
0,693 |
0,0 |
I |
| shotgun gauge 12 -choke 17,8 |
18,30 |
17,80 |
0 |
0,720 |
- |
0,0 |
I |
Outher shapes of typical barrel blanks
|
Group
|
Description
|
Typical caliber
|
Diameter Max [mm]
|
Diameter Min [mm]
|
Length [mm]
|
Shape[mm]
|
Material
|
| A |
rimfire rifle |
.22 LR |
26 |
19 |
620 |
conical |
C 45 |
| B |
lite rifle |
222Rem. |
28,5 |
20 |
620 |
conical |
42 CrMo4 |
| C |
medium rifle |
308W |
30 |
23 |
630 |
conical |
15 230 |
| D |
Magnum rifle |
458W |
37 |
26,5 |
645 |
conical |
15 230 |
| E |
gun |
9Luger |
36,5
|
36,5 |
523 |
cylindrical |
15 230 |
| F |
gun |
40SW |
36,5 |
36,5 |
530 |
cylindrical |
15 230 |
| G |
gun |
45 AUTO |
35,5 |
35,5 |
565 |
cylindrical |
15 230 |
| H |
air gun |
cal. 4.5 |
18,6 |
18,6 |
485 |
cylindrical + choke |
C 45 |
| I |
shot gun |
Gauge 12 |
28 |
28 |
700 |
cylindrical/choke |
42CrMo4 |
|